From mining to construction, rock wheels, cutters, and crushers are used widely. But imagine working with the machine one day and finding that it is not operating optimally. So, what do you do when these machines hinder your workflow and cause frustration? In this article, we will walk you through some of the common problems people face when using rock crushers and how you can fix them. So, keep reading!
Some Common Issues You May Face When Using Rock Crusher for Skid Steer and Their Solutions
Even the best rock crushers can run into trouble, irrespective of the setup you use them in. Let’s walk you through some common problems you might face and the quick solutions to these:
1. Overheating and Wearing Out of Bearings:
Oftentimes, rock crushers experience mechanical failures. The bearings may get heated up or worn out prematurely. This is usually caused by misalignment, poor lubrication, or even in cases of contamination.
Solutions: The solutions to these problems are:
- Make sure to inspect the lubrication systems and rock wheels regularly.
- Always check the alignment of the components; this is something that requires utmost precision.
- Use lubricants of the recommended quality only; don’t compromise on the grade to save money.
- Keep the bearings free of dust and debris.
2. Cracked or Fractured Frame of the Crusher:
This is also a kind of mechanical issue which is induced by overloading the rock crusher. Some other causes include poor quality of welding and an uneven distribution of stress on the machine.
Solutions: To counter this problem, you must take the following steps:
- Check the capacity limit of the crusher and operate within the limit.
- If a part is damaged, replace it with premium parts only.
- Assess the frame on a regular basis to check for any signs of premature cracking.
3. Unevenness in the Size of the Product:
This problem is classified under the operational issues related to rock crusher for skid steer. The major contributors to this issue are improper settings, uneven feeding, and liners that are worn out.
Solutions: The top three ways to solve this common problem are:
- If liners are worn, replace them immediately.
- Make sure that the output is consistent by making adjustments to the settings.
- Do your best to avoid material buildup by ensuring even feeding.
4. Reduction in Efficiency and Production Speed:
Another major problem with rock crushers is that they become less efficient, which slows down production as well. The primary culprits behind this operational challenge are blockages and sticking of materials in the chamber.
Solutions: To avoid this problem, you need to find out what caused it and undertake the following actions:
- Make sure that the machine is not retaining excessive moisture.
- Never overload the rock wheels.
- Opt for advanced and innovative designs with essential features such as vibration and anti-blockage.
5. Failure or Inconsistency of Motors:
The next problem, which is electrical in nature, is motor inconsistency or failure. This may be caused by overloading, skipped maintenance sessions, and mainly due to voltage fluctuations during operations.
Solutions: If you want that such a problem shouldn’t arise when you are using a rock crusher, follow these tips:
- Install voltage stabilizers and safeguard your motor.
- Hire an expert for routine electrical audits.
- Opt for overload protection systems.
6. Excessive Wearing and Tearing of the Rock Crusher Parts:
If you use any abrasive materials with your rock crusher or don’t organize maintenance regularly, the different parts of the machine, such as the rock wheels, may experience wear and tear.
Solutions: To prevent wear and tear from happening, you must:
- Invest in high-quality parts that boast wear-resistant properties.
- Try your best to reduce the impact of abrasion by checking the feed material quantity.
- Always follow the instructions given by the manufacturer when it comes to the replacement of parts.
7. Excessive Vibrations and Annoying Noises:
When using your rock crusher for skid steer, you may even experience loud and frustrating noises and vibrations in the machine. The 3 most common causes of these are worn-out components, any imbalances in the rotor, or incorrect foundation of the machine.
Solutions: The best solutions to vibrations and noises in your rock crusher include:
- Make sure any component is not damaged. If it is, replace it immediately.
- Check the rotor for balanced placement.
- Prefer materials that have noise-damping effects.
8. Leakages or Lack of Pressure in Hydraulic System:
The rock crusher’s hydraulic system may not work right at times. This can either be because of leakages, damaged hoses, polluted hydraulic fluids, or broken seals.
Solutions: The best ways to combat these issues are:
- Check for worn-out seals and hoses.
- Replace parts with any issues in them.
- Keep changing the hydraulic fluid from time to time.
The Bottom Line
That brings us to the end of this article, where we highlighted the most common problems you might face when using rock crushers and rock wheels. We hope the solutions we gave you prove to be of excellent help. If you want to buy the best rock crushers and their components, you must join hands with RockZone Americas!
Note: Partial plag is only on generic phrases such as issues or instructions.
